Sulzer Inter-Op Shells Recalled | Overview of the Recall | News | Sulzer Hip Replacement Forum | Home page




Recalled Sulzer Inter-Op Shells

The Sulzer Inter-Op acetabular shells affected by the recall are listed on the chart below.
If you are unsure if you have a recalled product, please contact us and we will help determine whether you need to be concerned.

Catalog Numbers


Product

Lot Numbers Beginning #

Lot Numbers Ending #
4360-00-039/065 Hemispherical Shells 1307848 1465372
4361-00-039/071 Rim Flare Shells 1398234 1465247
4362-00-043/081 Revision Shells 1397531 1465242
4363-00-053/081 Protrusio Shells 1403576 1453540

What caused the recall of the Inter-Op shell?

Some of these implants had an unacceptable level of mineral oil-based lubricant on the product. Based on the expertise of some independent scientists, this residue may cause adverse reactions in the body that can lead to loosening of the shell.

What are the components of the lubricant residue?

There are five mineral oil based lubricants used in the machines to manufacture these parts. These include Mobil DTE 24, Mobil Velocite Oil No. 8, Mobil Velocite Oil No. 6, Mobil Vactra Oil No. 2, and Mobil Vactra Oil Heavy.

Where can I find more data or Material Safety Data Sheets (MSDS) on the lubricants?

The implant uses 5 mineral-oil based lubricants in the machines to manufacture the Inter-Op shells. All five are made by Mobil.

The Mobil products are:

DTE 24
Velocite Oil No. 8
Velocite Oil No. 6
Vactra Oil No. 2
Vactra Oil Heavy

How could this happen in the manufacturing process?

Sulzer's investigation indicated that a small amount of mineral oil-based lubricant leaked into the machine coolant and residual amounts of this lubricant remained on the shell after the cleaning process.

How many shells have been implanted? How many of those have been recalled?

The actual affected product lots included approximately 25,000 parts. 17,500 of the affected products were implanted. All remaining affected products were recalled.

Did the manufacturer use a different process to make the Inter-Op shell than for Sulzer's other products?

Yes. Parts not included in the recall are manufactured by a different process.

What steps should surgeons take for patients with a recalled Inter-Op shell?

The FDA does not require the surgeon to contact the patient. However, it is Sulzer's recommendation that surgeons contact patients that received Inter-Op shells from an affected lot, if the surgeon deems appropriate. Sulzer is doing everything possible to deliver the appropriate information to relevant parties.


How can a patient or surgeon tell if there are problems with an Sulzer Inter-Op shell implant?

Be aware of symptoms which may includ ethe following:

Up to 6 weeks:

The patient may be progressing well or reporting groin or anterior trochanteric pain.

The patient may have increased thigh pain.

Patient has significant startup pain with ambulation or, rising from a seated position, may have buttock pain.

An x-ray may show possible component migration.

6 weeks to 3 months:

Significant pain with weight bearing, may require cane or crutch.

Patient cannot exert resistance in straight raised leg test and side-lying abduction test.

At 3 months:

Sometimes only a Lauenstein lateral x-ray shows a nearly complete radiolucent line around the acetabular component 1mm or more in thickness and possible component migration ­ may not be seen on AP x-ray.

No evidence of infection has been found preoperatively in sedimentation rate, c-reactive protein or aspiration. All cultures at surgery are negative; an arthrogram may not show dye around the shell.


 

 

Sulzer Inter-Op Shells Recalled | Overview of the Recall | News | Sulzer Hip Replacement Forum


Home page